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Overview
Akal Spring Ltd. has established itself as a leader in the Indian auto component industry, specializing in high-quality laminated leaf springs across a wide range of vehicular applications. The company serves prominent OEMs, the defense sector, and state transport entities, showcasing its prowess in manufacturing and supplying automotive leaf springs and assemblies.
Driven by state-of-the-art technology and a skilled professional team, Akal Spring Ltd. has expanded its market reach significantly. Its products are highly regarded internationally and have gained traction in challenging markets such as Europe and Southeast Asia.
The company prides itself on its advanced technological infrastructure, continually integrating the latest developments in product development and manufacturing technology. With conveyorized systems, state-of-the-art Special Purpose Machines (SPMs), and a unique manufacturing process, Akal Springs is recognized as a benchmark in the industry. Technological leadership is deeply ingrained in the company’s organizational goals, ensuring it remains at the forefront of innovation and excellence.
Pre Heat-Treatment Facilty
- Shearing
- Mechanical Eye-Rolling
- Hydraulic Eye-Rolling
- Wrapper-Rolling
- Taper-Rolling
- V Cutting & Straight Cutting
- Side Hole
- Center Hole
- Counter
- Hook And Z Bending
- Nibbing Operation
- Eye Reaming
- Parabolic Operation’s in PHT
Heat Treatment
The company has most modern and advanced heat treatment facilities which include:-
- Walking Beam Furnance (SCADA Controlled)
- 8 Station Cambering Machine
- Tempering Furnance (SCADA Controlled)
Walking Beam Furnance
- Calibrated with Travelling Thermometer
- Hydraulically Operated System
- Side Discharge
- Automatic Temperature controller installed
- Auto Cut off with Siren
- SCADA Control
Cambering Machine
- Eight Station Drum type, Hydraulically operated.
- Quenching oil tank containing 30,000 Liters of oil, fitted with a conveyor
- Alfa Laval make plate type two heat exchanger with cooling tower with 5000TR capacity.
- Pneumatic Clutch Operated.
Tempering Furnace
- Two automatic Tempering furnaces
- PLC and SCADA controlled
- Automatic temperature control
- Converyorised and controlled by AC Drive
- Display monitoring in control room
- Auto cut-off with siren and light signal
Shot Peening / Stress Peening
“The company has an INDABRATOR-made shot peening machine. Hardened Steel Shots/Cut wire shots are used, providing the required intensity and coverage of peening with automatic discard of rejected shots.”
- Conveyorized Belt AC Drive Operated
- Double Turbine
- Pnematic Dust Collector
- Automatic Classifier
- Long Screw With Cross-Screw
- Gear Box
- Arc-Height Checked With Almen-Strip
Assembly Fitting
For manufacturing diverse range of leaf spring assemblies from 2kg to 300 kg per assembly weight, the company has two dedicated lines for assembly fitting.
- Two Hydraulic Operated Riveting Machine.
- Two Hydraulic Operated Assembly Fitting Machines.
- Two Hydraulic Operated Scragging With auto Deflection.
- Double Line Assembly Parameter Inspection.
Painting
- Over-Head Conveyor Lengths 430 Hangers
- AC Drive Operated
- Pneumatic Paint Storage Tank With Capacity 150lts.
- Pneumatic Opearted Paint-Gun
- Thermax Make Baking Oven
- Gas Fired Burner
Tool Room
The company has its own full fledged tool room. All tools and dies required for the effective plant running are made in house. It is also responsible for maintenance of the plant machinery and equipment. All new developments and overall facility management is an intergral role of the department.
Machinery And Other Equipments
- Vertical Milling Machine
- 18-feet Lathe Machine
- 6-feet Lathe Machine
- Shaper Machine
- Pedestal Grinder
- Pencil Grinder
- Adda – 1
- Cylindrical And Roller Grinder
- Slotting Machine
- In-House Made Tools and Dies
- Over-All Maintenance Of The Plant.
- Hydraulic Operated Surface Grinder
- Hand Welding Machine
- Welding Machine (AC) – 3
- Welding Machine (DC) – 1
The plant layout and facility consist of large array of machines and equipment to support production and ensure smooth operations. Such infrastructure includes:-
- Power Backup – D.G. Set 635kWA
- Screw Type Air-Compressor -2
- Two Cooling Towers, Capacity – 5,000 TR
- Fork Lifts – 2
- Over-Head Crane – capacity 7.5 MT
- Manual Hand-Lifter
- Weighing Bridge